Maintenance Cost Analysis of Automatic Insertion Machines

Here is a transparent maintenance and operating cost model based on the Fulxing automatic vertical insertion machine.

1. Depreciation: equipment price RMB 216,000, 5-year straight-line depreciation (20%/year) = RMB 43,200 per year.

2. Spare parts and after-sales maintenance: about RMB 50,000 per machine per year.

3. Operators: 2 operators per shift, two shifts, RMB 6,000/month each = RMB 144,000 per year.

4. Production capacity: 7,735 PCS/H × 22 hours/day × 300 days = over 51 million insertions per year.

5. Total annual cost: RMB 43,200 + 50,000 + 144,000 = RMB 237,200 — against more than 51 million components inserted. That is roughly RMB 0.005 per insertion, versus about RMB 0.016 for manual insertion: an 80% saving at the component level, plus consistent quality around the clock.

Contact Fulxing Intelligent for a free consultation and quotation: Tel/WhatsApp +86 18565526634.