Troubleshooting: Horizontal Insertion Machine Jumper Wire Not Feeding

When a horizontal insertion machine stops feeding jumper wire, work through these common causes:

1. Jumper feeder fault. The feeder may be jammed, misconfigured or empty. Check correct installation, verify jumpers are properly aligned and the feeder is not depleted; replace or repair if needed.

2. Feed mechanism problems. Feed rollers, springs or gears may be worn, damaged or loose. Inspect each part and replace worn components.

3. Wire quality. Kinked, bent or off-spec jumpers jam the channel — check incoming wire quality with your supplier.

4. Setup errors. Wrong wire length or feeding parameters cause misfeeds; re-verify the program settings.

5. Sensor faults. Dirty or misaligned feed sensors can stop feeding even when everything is mechanically fine — clean and re-align.

If the problem persists after these checks, contact Fulxing service — remote diagnosis usually resolves it within hours.

Contact Fulxing Intelligent for a free consultation and quotation: Tel/WhatsApp +86 18565526634.