Components Not Coming Through After Insertion: Causes and Fixes

Components not showing proper leads after insertion is a common assembly problem. Causes and fixes:

1. Bent or damaged leads. Leads bent during transport, storage or handling insert incorrectly. Inspect components before use; straighten bent leads carefully with proper tools.

2. Incorrect machine settings. Wrong insertion depth or cut length settings produce leads that are too short or hidden. Re-verify program parameters against the component specification.

3. Worn tooling. Cutting and forming blades wear over time — a worn blade cannot cut or bend cleanly. Follow the blade replacement schedule.

4. Board or fixture problems. Warped boards or worn fixtures change the board-to-head distance, altering insertion geometry. Check flatness and fixture condition.

Systematic diagnosis: change one variable at a time and test — most cases trace back to settings or tooling within minutes.

Contact Fulxing Intelligent for a free consultation and quotation: Tel/WhatsApp +86 18565526634.